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Zero-G Helmet Upgrade Kit

Zero-G Helmet Upgrade Kit

Advanced Padding Materials

The fabric used in the construction of the Zero-G Helmet Upgrade Kit is designed to draw perspiration away from the head and cool the wearer through the evaporation process. Independent testing has shown the combination of the ear seals and helmet liner significantly improved impact protection to standard liners and ear seals. These products have been engineered to provide pain free flying for pilots and aircrew to ensure the focus is on the primary mission, not the fit or stability of the flight helmet.


Made with Pride in the USA | Retail $168.00

Zero-G Helmet Upgrade Kit Features

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Improved Protection

Independent and DoD testing have shown that the core material of these products deliver superior blunt impact performance over OEM product.

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Improved Comfort

The Pro Flight Gear upgrade kit provides significantly improved comfort over similar product, even during extended mission duration.

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Improved Stability

Product provides increased stability, most notably when helmet is equipped with additional ancillary equipment such as night vision goggles.

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Thermal Stability

The internal fabric of our helmet liner provides thermal regulating properties. When operating temperature is high, the liner will remain cooler. When temperature is cool, liner will help retain the heat in.

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Anti-Microbial

Liners and ear seals are enhanced with permanent anti- odor and anti-microbial performance.

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Modular Design

Our products will fit any US or foreign flight helmet. Upgrade now to bring new life to your old helmet.

Zero-G Helmet Upgrade Kit Installation
Zero-G Helmet Upgrade Kit Installation
Zero-G Helmet Upgrade Kit Installation

Zero-G Helmet Comfort Liner

Zero-G Helmet Comfort Liner

A drop in replacement liner to upgrade the pressure displacement and comfort of your existing flight helmet and enhance the overall fit. The suspension system (padding) is a rate and temperature sensitive material that conforms to the wearer’s unique head shape. These materials are covered in a heat and moisture wicking anti-microbial fabric.

Comfort Liner Sizing

The Alpha Helmet Comfort Liner is available in the following thicknesses (all Alpha Liners are 13” in length): 1/4”, 3/8”, 1/2” and 5/8”. The SPH Helmet Comfort Liner is available in 1engths of 16” and 17” and the following thicknesses: 1/4”, 3/8”, 1/2” and 5/8”.

Zero-G Helmet Comfort Liner | Zero-G Upgrade Kit
Zero-G Helmet Comfort Liner Alpha Clip-In | Zero-G Upgrade Kit

Zero-G Ear Seals

Zero-G Ear Seals

Pro Flight Gear Ear Seals will fit many existing aviation communications headsets. The laminate structure provides optimum comfort, noise attenuation, and maximum side impact protection. The sonic interior wall allows stray noise to penetrate the interior wall and then dissipate into the ear seal’s sound deadening material. This layer also provides heat and moisture wicking properties, keeping the wearer cool and dry. These products will not generate hot spots commonly associated with this type of life support equipment. The ear seals will conform around objects such as eyeglass frames and not create discomfort.

Rotary Wing Ear Seals | Zero-G Upgrade Kit

Rotary Wing Ear Seals

Fixed Wing Ear Seals | Zero-G Upgrade Kit

Fixed Wing Ear Seals

Ear Seal Sizes | Zero-G Helmet Upgrade Kit

3/4″ and 1/2″ ear seals are available for Alpha Flight Helmets.

Noise Reduction Inner-Ear Cup Pads

Noise Reduction Inner-Ear Cup Pads | Zero-G Upgrade Kit

Noise Reduction Inner-Ear Cup Pads

The Ear Cup Pads can be used in conjunction with the Pro Flight Gear Ear Seals to provide heightened passive noise isolation and increase communication intelligibility. The foam pads fit into any existing flight helmet or passive aviation headset ear cup.

Ready to place an order?

If you are ready to place an order or have additional questions please contact us.